World Library  
Flag as Inappropriate
Email this Article

Ironworks

Article Id: WHEBN0001997191
Reproduction Date:

Title: Ironworks  
Author: World Heritage Encyclopedia
Language: English
Subject: Ostrava, Anthony Reckenzaun, Radical War, Blaenavon, Wentwood
Collection: Industrial Revolution, Iron and Steel Mills
Publisher: World Heritage Encyclopedia
Publication
Date:
 

Ironworks

The Iron Rolling Mill (Eisenwalzwerk), 1870s, by Adolph Menzel.
Casting at an iron foundry: From Fra Burmeister og Wain's Iron Foundry, 1885 by Peder Severin Krøyer

An ironworks or iron works is a building or site where iron is smelted and where heavy iron and/or steel products are made. The term is both singular and plural, i.e. the singular of ironworks is ironworks.

An integrated ironworks in the 19th century usually included one or more blast furnaces and a number of puddling furnaces and/or a foundry with or without other kinds of ironworks. After the invention of the Bessemer process, converters became widespread, and the appellation steelworks replaced ironworks.

The processes carried at ironworks are usually described as ferrous metallurgy, but the term siderurgy is also occasionally used. This is derived from the Greek words sideros - iron and ergon or ergos - work. This is an unusual term in English, and it is best regarded as an anglicisation of a term used in French, Spanish, and other Romance languages.

Contents

  • Varieties of ironworks 1
    • Primary ironmaking 1.1
    • Modern steelmaking 1.2
    • Further processing 1.3
    • Manufacture 1.4
  • Notable ironworks 2
    • Great Britain 2.1
    • United States of America 2.2
    • Czech Republic 2.3
    • Germany 2.4
    • Spain 2.5
    • Historical 2.6
  • References 3
  • External links 4

Varieties of ironworks

Primary ironmaking

A South Wales iron mill in 1798
Blast furnaces of Třinec Iron and Steel Works.
Toronto rolling mills

Ironworks is used as an omnibus term covering works undertaking one or more iron-producing processes.[1] Such processes or species of ironworks where they were undertaken include the following:

  • Blast furnaces — which made pig iron (or sometimes finished cast iron goods) from iron ore;
  • Bloomeries — where bar iron was produced from iron ore by direct reduction;
  • Electrolytic smelting — Employs a chromium/iron anode that can survive a 2,850 °F (1,570 °C) to produce decarbonized iron and 2/3 of a ton of industrial-quality oxygen per ton of iron. A thin film of metal oxide forms on the anode in the intense heat. The oxide forms a protective layer that prevents excess consumption of the base metal.[2]
  • pig iron to produce bar iron, using charcoal as fuel in a finery (hearth) and coal or charcoal in a chafery (hearth);
  • Foundries — where pig iron was remelted in an air furnace or in a foundry cupola to produce cast iron goods;
  • bar iron was made from pig iron with mineral coal or coke, without the use of charcoal;
  • Puddling furnaces — a later process for the same purpose, again with coke as fuel. It was usually necessary for there to be a preliminary refining process in a coke refinery (also called running out furnace). After puddling, the puddled ball needed shingling (metallurgy) and then to be drawn out into bar iron in a rolling mills.

Modern steelmaking

From the 1850s, pig iron might be partly decarburised to produce mild steel using one of the following:[3]

Further processing

After bar iron had been produced in a finery forge or in the forge train of a rolling mill, it might undergo further processes in one of the following:

  • A slitting mill - which cut a flat bar into rod iron suitable for making into nails.
  • A tinplate works - where rolling mills made sheets of iron (later of steel), which were coated with tin.
  • A tilt hammer, a lighter hammer with a rapid stroke rate, enabling the production of thinner iron, suitable for the manufacture of knives, other cutlery, and so on.
  • A cementation furnace might be used to convert the bar iron (if it was pure enough) into blister steel by the cementation process, either as an end in itself or as the raw material for crucible steel.

Manufacture

Most of these processes did not produce finished goods. Further processes were often manual, including

In the context of the iron industry, the term manufacture is best reserved for this final stage.

Notable ironworks

Coat of arms of Eisenhüttenstadt ("city of ironworks"), Germany

Great Britain

(see also List of ironworks in Wales)

United States of America

Czech Republic

Germany

Spain

Historical

References

  1. ^ Hayman, Richard (2005). Ironmaking: History and Archaeology of the British Iron Industry. History Press. 
  2. ^ 9 May 2013 (2013-05-09). "A new iron age?". The Why Files. Retrieved 2014-02-06. 
  3. ^ Ghosh, Ahindra; Chatterjee, Amit (2008). Ironmaking and Steelmaking: Theory and Practice. Prentice-Hall of India. 

External links

Media related to at Wikimedia Commons

This article was sourced from Creative Commons Attribution-ShareAlike License; additional terms may apply. World Heritage Encyclopedia content is assembled from numerous content providers, Open Access Publishing, and in compliance with The Fair Access to Science and Technology Research Act (FASTR), Wikimedia Foundation, Inc., Public Library of Science, The Encyclopedia of Life, Open Book Publishers (OBP), PubMed, U.S. National Library of Medicine, National Center for Biotechnology Information, U.S. National Library of Medicine, National Institutes of Health (NIH), U.S. Department of Health & Human Services, and USA.gov, which sources content from all federal, state, local, tribal, and territorial government publication portals (.gov, .mil, .edu). Funding for USA.gov and content contributors is made possible from the U.S. Congress, E-Government Act of 2002.
 
Crowd sourced content that is contributed to World Heritage Encyclopedia is peer reviewed and edited by our editorial staff to ensure quality scholarly research articles.
 
By using this site, you agree to the Terms of Use and Privacy Policy. World Heritage Encyclopedia™ is a registered trademark of the World Public Library Association, a non-profit organization.
 


Copyright © World Library Foundation. All rights reserved. eBooks from Project Gutenberg are sponsored by the World Library Foundation,
a 501c(4) Member's Support Non-Profit Organization, and is NOT affiliated with any governmental agency or department.