Shop Guide to Reduce the Waste of Metalworking Fluids

By Department of Health and Human Services

Book Id: WPLBN0000216068
Format Type: PDF eBook:
File Size: 0.7 MB
Reproduction Date: 2005

Title:	Shop Guide to Reduce the Waste of Metalworking Fluids
Author:	Department of Health and Human Services
Volume:
Language:	English
Subject:	Health., Medical research, Medical reports
Collections:	Medical Library Collection
Historic Publication Date:
Publisher:	Centers for Disease Control and Prevention


Citation APA MLA Chicago Of Health And Human Services, B. D. (n.d.). Shop Guide to Reduce the Waste of Metalworking Fluids. Retrieved from http://www.self.gutenberg.org/

Excerpt
Preparation of this manual was a joint project of the Institute of Advanced Manufacturing Sciences and the Waste Reduction and Technology Transfer Foundation. Funding and support was provided by the Tennessee Valley Authority and the US Environmental Protection Agency, Center for Environmental Research Information. The Institute of Advanced Manufacturing Sciences (IAMS) is a not-for-profit organization whose mission is to improve the competitiveness of industry through technology transfer, training, and applied research. The Institute’s specialized areas of expertise include: pollution prevention, machining and machine tool technology, and manufacturing productivity. Courses offered at their Cincinnati, Ohio training facility include: Practical Machining Principles for Shop Application, Grinding Principles and Practice, Centerless Grinding, and Pollution Prevention seminars.

Table of Contents
CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 LEGAL BACKGROUND. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 WASTE REDUCTION TECHNIQUES FOR METALWORKING FLUIDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Functions of Metalworking Fluids ........................................... 4 Types of Metalworking Fluids ................................................. 5 Selecting the Correct Fluid for the Application ........................ 5 Starting a Fluid Maintenance Program ................................... 6 Maintaining the Correct Concentration ................................... 7 Using Deionized Water ........................................................... 8 Keeping Tramp Oil and Trash Out .......................................... 9 Adding Biocides .................................................................... 10 Fluid Maintenance Systems.. ................................................ 12 Using a Centralized System ................................................. 16 Cleaning and Sanitizing the System ..................................... 17 MOTHER FLUIDS AND LUBRICANTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Forming/Drawing Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Waste Reduction Techniques for Forming/Drawing Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Hydraulic Fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Equipment Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 METAL CHIPS AND SWARF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 WASTE REDUCTION IMPLEMENTATION . . . Setting Up a Waste Reduction Team ..........................................25 Self Assessment Survey ...........................................................27 RESOURCES WHERE TO GO TO LEARN MORE . . . . . . . . . . . . . . 29 DAILY LOG SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 GLOSSARY OF TERMS..............................................................33 METALWORKING FLUID AND FILTRATION BUYER’S GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37